Mine Waste Management through Interlocking Brick Production

Mine Waste Management through Interlocking Brick Production
Managing sand and gravel mine waste for producing interlocking bricks and blocks is the topic of our article, which, in addition to preserving the environment, makes mine owners wealthier with guaranteed high profit rates.

Mine Waste Management through Interlocking Brick Production

High profit rate + No firing kiln required

With the increase in factory waste, which has become a global environmental and economic issue, you might be looking for a solution to Mine waste management.

In the following article, we provide an optimal solution for mine waste management, which not only addresses the issue but also guarantees the profitability of the business.

Managing sand and gravel mine waste

 

Mine Waste and Its Harmful Effects Worldwide

Mine waste and by-products are the materials left over after separating valuable sections from non-valuable sections in mining operations, considered as burdens. These mining wastes are produced during the extraction of mines and activities in the production and construction of mineral materials. This is one of the major environmental problems in the industry and mining sector on a global scale, which has received less attention due to the lack of introduction and the lack of necessary standards regarding the disposal, neutralization, or management of mine waste. Improper management of these wastes generally has negative effects on environmental and ecological indices of river structures. Additionally, we face issues such as sand pits, waste accumulation, and dust resulting from extractions. Exploitation of mines as a national wealth is essential for the procurement of materials and meeting human needs.

However, exploitation must be carried out in accordance with environmental principles and regulations. Therefore, it is necessary to identify the waste at various stages of the work process, examine its behavior during pollutant transfer, and then properly manage mine waste and contaminated sites.

Profitability of Mines with Brick Production Machine

Mine waste from sand, gravel, stone, carbonate, and even in the near future, waste and soil resulting from the demolition of various buildings and human structures, which are considered burdens, must be managed. However, by offering useful solutions such as the interlocking brick machine, effective steps can be taken to address these issues.

Profitability of Mines with Brick Production Machine

Considering the aforementioned issues, innovative methods such as producing bricks with the interlocking brick machine can take a positive step towards managing mine waste and preserving the environment.

Easy and Profitable Solution + Getting Rid of Burdensome and Worthless Waste!!!

As you are aware, the traditional production and manufacturing of bricks, involving the firing of raw materials in various kilns with high fuel consumption, is not economically justified. In addition, it causes air pollution, which is in conflict with environmental protection and sustainable development.

Fortunately, this method of brick production is gradually being phased out with technological advancements. The artistic profession of producing various types of bricks, especially interlocking bricks, which have many advantages over other bricks, can be easily accomplished with the interlocking brick machine. In fact, this way you can properly manage mine waste.

raw materials such as soil and cement

In this process, the interlocking brick machine produces high-quality interlocking bricks and blocks by pressing raw materials in a short time, without the need for a firing kiln and causing pollution.

 this method does not require high fuel and temperature and gives you the opportunity to produce bricks and manage mine waste with significant profit in a short time at room temperature.

Mine Waste Constituting 70% of Green Brick Raw Materials

 

Green bricks have no limitations in terms of material selection for production. However, based on tests conducted with brick materials during production, the best type of soil is the waste from sand and gravel mines. Since 70% of the raw materials for bricks consist of this waste, the softer the brick material, the higher the quality of the produced product.

By combining raw materials such as soil and cement, then sifting and screening it to prevent stones larger than 2 mm from entering, and mixing the raw materials in a mixer, you can press these brick materials into the desired mold using the interlocking brick machine.

Green Brick (interlocking brick) Raw Materials

Testing and Standards for Interlocking Bricks

Various tests have been conducted globally, each highlighting positive aspects of this product. Its compressive strength test in an official laboratory indicates a compressive strength of 7.6 tons and a stress of 30 MPa.

Additionally, its fire test shows that the product is a thermal insulator. Furthermore, due to the presence of two holes between the bricks, it also serves as a partial sound insulator.

Applications of Green Bricks

Interlocking bricks, with their beautiful appearance, high strength, and ease of use, have widespread applications in the construction industry. For example, interlocking bricks can be used for building villas, landscaping, warehouses, garden walls, columns and beams, pools, barbecues, gazebos, workshops, and more. It is worth mentioning that this technique of producing interlocking bricks using a simple machine was invented in 1952 by Raoul Ramirez at the University of Bogota in Colombia.

Applications of Green Bricks

Interlocking Brick Production Machines

High-quality interlocking brick production machines are manufactured in various capacities and molds to meet customer needs and are supplied to different locations. In the next section, we will provide brief explanations regarding each of them.

  • The fully automatic dual-mold interlocking brick machine has the capability to produce 900 pieces per hour, which means 7200 pieces in an 8-hour shift. Additionally, there is no need for human intervention to remove the produced bricks or blocks. In fact, mine owners can easily and profitably manage their mine waste without the cost of procuring raw materials and transportation by using this dual-mold interlocking brick machine. Due to its high production speed and consequently higher profit rate, this machine is more popular.

Interlocking Brick Production Machines

  • Another model is the fully automatic single-mold interlocking brick machine, which has the capability to produce 2000 pieces in an 8-hour shift. However, to set up a production line for interlocking bricks with this machine, you will also need to purchase a conveyor belt and a mixer.

Final Thoughts

Mining is regarded as one of the foundational elements of a country’s economy in many societies. However, neglecting the environmental impacts and negative consequences means that in the future, several times the value of their revenues will need to be spent on cleaning and improving the environment. In the Middle East as well, many open-pit mines, including sand and gravel mines, are being extracted, and the lack of proper mine waste management leads to significant environmental impacts. Gradually, in the near future, we will witness the widespread adoption of environmentally friendly interlocking bricks across the country. Investing in the purchase of an interlocking brick machine ensures a high-profit income. This allows you to easily profit from managing mine waste by utilizing surplus raw materials. Feel free to leave your comments and questions related to our product and the management of mine waste in the comments section of the article. We will respond to your questions as soon as possible.

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